06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine

06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM MarineMaintenance Kit for Honda BF115A BF130A OEM 06211 ZW5 505 This comprehensive maintenance kit is engineered to fit Honda BF115A and BF130A outboard engines, providing all essential service components in one package. Designed to meet OEM specifications, this kit simplifies routine maintenance and ensures your engine runs smoothly season after season. This kit directly replaces Honda OEM part number 06211 ZW5 505, offering a complete solution for

Maintenance Kit for Honda BF115A BF130A – OEM 06211-ZW5-505

This comprehensive maintenance kit is engineered to fit Honda BF115A and BF130A outboard engines, providing all essential service components in one package. Designed to meet OEM specifications, this kit simplifies routine maintenance and ensures your engine runs smoothly season after season.

This kit directly replaces Honda OEM part number 06211-ZW5-505, offering a complete solution for scheduled service intervals.

• Includes 13 essential components: impeller, thermostat, oil filter, fuel filters, gaskets, O-rings, and gear oil pump
• Complete service solution in one convenient package
• Fits Honda 4-stroke outboards BF115A and BF130A models

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below.

Technical Specifications

Package Contents

This maintenance kit includes the following components:

• 19234-ZW1-B00 Gasket × 1
• 90752-ZW1-B02 Key × 1
• 91356-ZW1-B00 O-ring × 1
• 19210-ZW1-B02/B03/B04 Impeller × 1
• 19300-ZY3-003 Thermostat × 1
• 15400-RBA-F01 Oil Filter × 1
• 16911-ZY3-010 Fuel Filter × 1
• 16900-SR3-004 Fuel Filter × 1
• 12-191833 Drain Gasket × 3
• 16078-ZY3-000 O-ring × 1
• 91301-ZW4-003 O-ring × 3
• 90758-ZW1-B00 Cotter Pin × 1
• 24OP149 Gear Oil Pump × 1

Installation Guide

1. Preparation: Ensure the engine is off and cool. Gather all tools and lay out the kit components for easy access.
2. Oil Change: Remove the old oil filter using a filter wrench and drain the engine oil. Install the new 15400-RBA-F01 oil filter and refill with fresh oil to the specified level.
3. Fuel Filter Replacement: Locate both fuel filters in the fuel system. Replace the old filters with the new 16911-ZY3-010 and 16900-SR3-004 filters, ensuring fuel lines are properly connected.
4. Water Pump Service: Remove the lower unit to access the water pump housing. Replace the 19210-ZW1-B02/B03/B04 impeller, 19234-ZW1-B00 gasket, and associated O-rings.
5. Thermostat Replacement: Remove the thermostat cover and replace the old thermostat with the new 19300-ZY3-003 unit. Install new gaskets and O-rings to prevent leaks.
6. Lower Unit Service: Drain the old gear oil from the lower unit using the gear oil pump. Replace the 12-191833 drain gaskets (3 total) on drain and fill ports.
7. Refill Gear Oil: Use the included 24OP149 gear oil pump to refill the lower unit with fresh gear oil until it flows from the top vent hole. Install and tighten both plugs with new gaskets.
8. Install Key and Pin: Replace the 90752-ZW1-B02 key and secure with the 90758-ZW1-B00 cotter pin as per manufacturer specifications.
9. O-ring Installation: Install all remaining O-rings (91356-ZW1-B00, 16078-ZY3-000, and three 91301-ZW4-003) in their respective positions to ensure proper sealing.
10. Reassembly: Reinstall the lower unit and all covers, ensuring all fasteners are torqued to manufacturer specifications.
11. System Check: Start the engine and check for leaks around all serviced areas. Monitor water pump discharge to confirm proper coolant flow.
12. Test Run: Run the engine at idle and then at various speeds to verify smooth operation. Check all fluid levels and top off if necessary.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my Honda engine?
A: Verify that your engine model is either BF115A or BF130A. Cross-reference your current OEM part number (06211-ZW5-505) with the one listed in this kit to ensure compatibility.

Q: How often should I perform this maintenance service?
A: Honda recommends comprehensive maintenance every 100 hours of operation or annually, whichever comes first. Impeller and thermostat should be inspected/replaced every 2-3 years or sooner if operating in harsh conditions.

Q: Can I install this kit myself or do I need a professional?
A: If you have mechanical experience and proper tools, DIY installation is possible following the service manual. However, professional installation is recommended to ensure all components are properly installed and torqued to specification.

Q: What are signs that my engine needs this maintenance service?
A: Common symptoms include overheating, weak water pump discharge, difficulty starting, reduced performance, or if you've reached the recommended service interval. Discolored or milky gear oil also indicates immediate lower unit service is needed.

Q: Does this kit include everything needed for a complete service?
A: This kit includes all major wear components (impeller, thermostat, filters, gaskets, O-rings, and gear oil pump). You will need to supply engine oil, gear oil, and any specialized tools required for disassembly.

Q: Is this an OEM or aftermarket maintenance kit?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.