BD Diesel Turbo Thruster II Kit Ford 7.3L Power Stroke 1999.5-2003 Pickup Only CARB Compliant

The BD Diesel Turbo Thruster II Kit for Ford 7.3L Power Stroke (1999.5–2003) is a purpose-built upgrade designed for pickup trucks, delivering reliable, real-world performance with CARB compliance. This isn’t a guess at boost curves—it’s a thoughtfully engineered turbo system that smooths power delivery across daily driving, towing, and off-road moments.

• 360-degree thrust bearing with a robust back plate: BD designed this assembly to handle higher boost and sustained high-RPM intervals, dramatically reducing heat buildup and wear so you can run longer without worry.
• 66 mm Ballistic Billet compressor wheel: Provides strong, surge-free boost across the RPM range, delivering a linear torque curve that you can feel on acceleration and when climbing grades.
• 0.84 A/R turbine housing: Optimizes exhaust flow to lower exhaust temperatures and reduce smoke during acceleration, while minimizing boost creep for steadier performance.
• Heavy Duty Waste Gate: Precise boost control to maximize performance without spikes or lag, so your throttle response remains predictable in demanding conditions.
• 1050 CFM / 525 HP capable turbine/compressor: A meaningful power and torque increase over stock, with a focus on reliability and durability under real-world use.
• Serviceable GTP38 design with oil-resistant intake hose and clamp: Easy maintenance and long-term durability, plus a safer, more robust intake connection against oil and heat.
• CARB-compliant and street-legal in all 50 states (EO D-553-2): You can install with confidence on daily drivers and tow rigs alike, without state-by-state limitations.
• Install practicality: Approximately 4 hours to install with included hardware and a new oil-resistant intake hose, making a bolt-in upgrade feasible for a capable weekend project.
• Warranty: Parts are covered for 12 months or 12,000 miles, reflecting BD Diesel’s confidence in durability for the long haul.

What this upgrade means in the real world

• Towing and hills: Expect steadier boost delivery as you climb grades, with cooler exhaust temperatures and less peak-and-fall fluctuation in boost. This translates to more consistent pulling power and reduced engine stress during long pulls.
• Off-road and rugged terrain: In challenging terrain, a predictable, linear boost matters more than peak numbers. The Thruster II maintains reliable power with reduced under-hood heat, helping electronics and components stay cooler during long, technical crawls.
• Daily driving: You’ll notice smoother throttle response and more confident acceleration at typical urban and highway speeds, with less likelihood of annoying surge or lag at mid-to-high RPMs.

Who should consider the Thruster II Kit? Enthusiasts upgrading a Ford 7.3L Power Stroke for enhanced reliability, stronger yet more controllable performance, and CARB-compliant operation for daily driving, light towing, or demanding off-road work. If you want a bolt-in upgrade that lowers exhaust temperatures, delivers cleaner, steadier boost, and uses durable components designed for long life, the BD Diesel Turbo Thruster II Kit is built for the job.

Fitment and compatibility

• Applications: Ford 7.3L Power Stroke, F-Series Pickup only (No E-Series).
• Not compatible with early 1999 PowerStrokes (build date 03/21/99 and earlier).
• Emissions: CARB EO No. D-553-2; legal for sale and use in all 50 states.
• Key specs: 1050 CFM / 525 HP capacity; Compressor wheel 65.9 mm (2.59 in); Turbine wheel 68 mm (2.68 in); Turbine housing 0.84 A/R.
• Included: New oil-resistant intake hose and clamp.

With the BD Diesel Turbo Thruster II Kit, you’re choosing a proven, purpose-built upgrade that aligns with real-world driving needs—not just numbers on a spec sheet. It’s a durable, controlled-path performance upgrade that keeps things cooler, steadier, and more responsive across the full spectrum of driving scenarios.